FlintHills Resources saved 1 shift on a FCC Turnaround

Flint Hills Resources deployed LIFTBOT at their Pine Bend refinery in Minnesota during an FCC turnaround — the most time-critical scope in refinery operations. Two LIFTBOT units handled scaffolding, insulation, and refractory on one side of the FCC reactor while a 90-ton crane operated independently on the other side for heavy mechanical lifts. This parallel workflow — impossible with a single crane — saved a full 12-hour shift on the FCC critical path, with an estimated value of ~$3M.

Saved

1 shift on a FCC TA

Duration

Location

USA

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CHAPTERS
00:00Safety managerIntro
01:01weather delayJustin from Chevron
02:15babababababa

How was the overall performance?

Saved 1 full 12-hour shift on the FCC critical path (~$3M estimated value).

FHR expanded LIFTBOT to their Corpus Christi, TX facility for pre-turnaround scaffold erection (end of 2025).

Confirmed the parallel-work model delivers consistent schedule compression across sites.

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